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Common Rail Injector Testing
Test equipment for Common Rail Injectors
BTL offers two alternatives for testing the full range of Bosch, Delphi, Denso and Siemens VDO Common Rail injectors. These can either be tested on the AVM2-PC platform or alternatively on an independent CRi-PC injector test bench.

For further information on the following items which form the core of this equipment, please refer to the menu:
AVM2-PC Hartridge test bench
HB378 CR Base Kit
HF1130 CR Control Unit
HK900 CR injector test box
HK901 Back leakage measurement unit
or
CRi-PC Hartridge Injector Test Stand
HK901 Back leakage measurement unit
CR Injector mounting kits
For information on the applications covered and kits available for testing different CR injectors, please click to download the leaflet.
Special accessories and tools for authorised service centres
In addition, special accessories and tools are available to the f.i.e. manufacturers’ authorised service centres as detailed below for Delphi, Denso and Siemens VDO. These accessories and tools are only available to authorised centres.
Delphi authorised service centres require the following:
Accessories
OCRES interface
YDT331
Additional Loom
YDT332
Transducer block assembly
YDT333
Return adaptor assembly
YDT334
Venturi pipe assembly
YDT335
Transfer pressure adaptor (Fuel temperature sensor)
YDT336
Transfer pressure adaptor ((MV)
YDT337
Venturi hose adaptor (6mm)
YDT340
Venturi hose adaptor (Taper)
YDT341
Collection Bottle
YDT378
OCRES software
DDRX101

Tools

Tool Kit for test & repair of CR injectors
YDT440
comprising:
Main bracket
YDT437
Pipe cutter
YDT438
Cleaning Bracket
YDT439
Label cutter
YDT441
Pipe cutter & spare wheels kit
YDT442
Snap ring pliers
YDT443
Snap ring assembly sleeve
YDT444
Nozzle protection cap
YDT445
Gland nut assembly sleeve
YDT446
Injector bracket
YDT447

Diagnostic equipment

Diamand YDT460
For further information please see the menu under diagnostic equipment.
Workshop Standards
With the extremely fine tolerance inherent in Common Rail systems, there are much more stringent requirements for those workshops carrying out the repair of Common Rail equipment. The most significant advance in workshop requirements is the creation of a 'Clean Room'.

The Clean Room should be large enough to accommodate a box-type van and it must be possible to totally close the area, using traditional doors, roller shutters or curtains. The floors and walls of the area should either be sealed with industrial paint or tiled.

As it is essential that the ingress of dust is minimised, any windows must be kept closed and exhaust extraction should be provided for vehicles under test. Ventilation is also required to prevent the build-up of fumes from cleaning solvents etc.

Further information regarding lighting, workbenches, air supply, telephone lines and protective clothing required for the Clean Room and including suggested layouts can be provided by BTL.
Cleaning Equipment
Those workshops undertaking Common RaiI repair also require equipment which takes component cleaning to a new standard. Components should be put through three distinct cleaning processes prior to being assembled and fitted to the vehicle. These cleaning stages are: primary pre-cleaning, pre-assembly cleaning and clean rinsing.

BTL offers a range of products which enable these three cleaning stages to be carried out to the required standard and which it is essential for authorised service centres to meet. For further information on the specific equipment, please refer to the Cleaning Equipment in the menu:
HM1000 Microdiesel clean cabinet
HM1003, HM1004, HM1005 Ultrasonic cleaning tanks
HM1007 Rotary basket washer
HM1009 Pre-assembly rinse tank
BTL also provides comprehensive training to ensure that the network is perfectly equipped to carry out both the servicing of the complete Common Rail system and the repair of Common Rail injectors.
 
AVM2-PC
HF1130
HB378
HK900
HK901
HM1050
Signal Units
CRi-PC
Common Rail Testing
CR Pump Testing
CR Injector Testing
Test Equipment
Pump Testing
Injector Testing
Common Rail Testing
EUI Testing
Cleaning Equipment
Nozzle Reconditioning Equipment
Smokemeters
Cummins Test Equipment
Special Test Equipment